Publications

Additive manufacturing enhances the catalyst performance via hierarchical design. To address environmental and resource concerns, this work aims to fabricate directly recycled 3D-printed monoliths using Direct-Ink Writing (DIW) from 100 % recovered cobalt-zirconia powders. Virgin cobalt-zirconia monoliths were firstly fabricated by DIW of 3.0-7.0 wt% Co-enriched hydrogel-based ceramic inks, followed by calcination at 600 degrees C in a single thermal treatment. After testing the catalytic performance of monoliths in ethanol steam reforming, 3Dprinted cobalt-zirconia monoliths were fragmented and subjected to subsequent milling and sieving steps to recover composite cobalt-zirconia powders with the appropriate properties for reuse in DIW. The recovered powders, inks and monoliths were microstructurally, rheologically and catalytically characterized, and then compared to catalysts constituted by virgin materials. The rheology properties of inks for the recycled and virgin monoliths presented an appropriate printability. Furthermore, the catalytic performance of recycled monoliths was close to that exhibited by virgin catalysts. This study demonstrates the feasibility of directly recycling fully 3D-printed catalysts, potentially reducing the environmental impact with a circular production model to enhance sustainability in the catalyst industry.

JTD Keywords: Additive manufacturing, Catalyst ethanol steam reforming, Cobalt catalysts, Direct-ink writing, Efficient, Heterogeneous catalyst, Hydrogen production, Ionically conductive supports, Monoliths, Nanoparticles, Oxidation, Performance, Recycled ceramics, Regeneration, Solid oxide fuel, Zirconia

Catalytically active hydroxyapatite (ca-HAp) decorated with zirconia nanoparticles (ZrO2 NPs) is presented as a nanocomposite catalyst (ca-HAp/ZrO2) capable of performing highly efficient nitrogen to ammonia (N2-to-NH3) fixation reactions under mild conditions. Accordingly, reactions were carried out in a batch reactor operating at 120 degrees C, 6 bar of N2, and 20 mL of water, under UV irradiation (14 W) for 72 h. The yield of NH3 obtained was 1.592 +/- 0.146 mmolgc -1, which represents a N2 fixation efficiency of 6.4%. Near ambient pressure X-ray photoelectron spectroscopy (NAP-XPS) studies under in situ conditions (i.e., at elevated pressure and temperature and during UV irradiation) and density functional theory simulations (DFT) allowed us to elucidate the catalytic mechanism of the system. The ca-HAp/ZrO2 nanocomposites exhibit a strong synergy arising from the initial photoactivation of N2 by means of the pi-backdonation mechanism in ZrO2 (N2 is anchored by four Zr4+ atoms) followed by the dinitrogen spillover toward the Ca(I)2+ binding sites. Such sites, preferentially exposed in the (001) crystallographic planes of ca-HAp, show high activity due to the enhanced electron transfer properties of ca-HAp. These catalytic nanocomposites represent a viable alternative to the conventional catalysts used for N2-to-NH3 fixation reactions.

JTD Keywords: Amino-acids, Approximation, Catalyst, Electron enhancedproperties, Green catalysis, Hydroxyapatite, N-2 reduction, Permanently polarizedmaterial, Pi-back-donation, Polarized hydroxyapatite, Pressur, Temperature

Additive manufacturing technologies are revolutionizing the fabrication of ceramic catalysts through hierarchical design to enhance catalytic performance and simultaneously improving the efficiency of the manufacturing process by decreasing the initial investment and production steps. This work proposes a fabrication process of cobalt-zirconia monoliths based on Direct-Ink Writing of Co-enriched hydrogel-based ceramic inks, and the debinding and sintering at 600 degrees C in a single thermal treatment. The effect of Co precursor amount (3.0 -7.0 wt% Co) on the rheological properties of inks and the catalytic performance in ethanol steam reforming is investigated. The results reveal the successful incorporation of Co into rectilinear monoliths with 50% infill, obtaining strongly Co-rich surfaces. The remarkable catalytic performance of the 5.0 wt% Co monolith at 300-600 degrees C confirms the feasibility of this novel single-step approach, reaching an appropriate balance between catalytic activity and printability. This outcome may represent a push towards the fabrication of fully 3D-printed monolithic catalysts.

JTD Keywords: Additive manufacturing, Catalyst ethanol steam reforming, Cleanup, Co, Combustion, Direct-ink writing, Hydrogen productio, Ionically conductive supports, Nanoparticles, Oxidation, Rama, Reactors, Sulfur, Zirconia

Electrically polarized amorphous silica (aSiO2) is demonstrated to be an efficient and viable metal-free heterogeneous catalyst for the conversion of CO2 into valuable chemical products. The catalyst was prepared applying a thermoelectric polarization process in air to commercially available aSiO2 nanoparticles. Four polarization temperatures were assayed (150, 500, 800 and 1000 degrees C), the larger structural and chemical changes induced by the polarization treatment being observed at 150 and 500 degrees C. The polarization at such temperatures reduced considerably the electrical resistance of calcined aSiO2, while no significant change was detected at 800 and 1000 degrees C. Polarized aSiO2 was tested as heterogeneous catalysts for the reaction of CO2 with water at mild reaction conditions (120 degrees C, 6 bar of CO2, 40 mL of water, 72 h). The highest catalytic activity was observed with aSiO2 polarized at 150 degrees C, which was attributed to the structural defects induced during the thermoelectric polarization treatment. Thus, CO2 was converted into a mixture of formic acid (39.9%), acetic acid (44.4%) and dioxane (15.7%). Although the catalytic process was not selective, the yields were not only very high but also allowed obtaining a significant amount of dioxane, a product with four carbon atoms, which is very unusual in processes catalyzed by polarized ceramics. In summary, polarized aSiO2 can be used as a sustainable and low-cost raw material to prepare metal-free catalysts by means of a thermoelectric polarization process at 150 degrees C. This catalyst is capable of capturing CO2 to produce valuable chemical products by applying mild reaction conditions.

JTD Keywords: Alloy, Atom, Basis-sets, Bone, Catalysts, Hydroxyapatite, Nanocomposites, Nanoparticles, Oxidation, Performance

Permanently polarized biphasic calcium phosphate composed of hydroxyapatite and brushite (pp-HAp/Bru), which is prepared by applying the thermally stimulated polarization treatment to calcined HAp, is used as a sustainable catalyst to transform CO2 into value-added products. In this work, the stability of pp-HAp/Bru is studied from structural, electrical, and catalytic perspectives, applying a thermal depolarization process with temperatures (T-d) ranging from 200 to 1000 degrees C. Results show that the Bru phase is not stable when T-d = 600 degrees C. Besides, the electrical resistance and capacitance of the pp-HAp/Bru increase with T-d, evidencing the progressive electrical depolarization of the material. Thermal depolarization also influences the specific orientation of the OH- ions, which is partially lost (approximate to 50%). All such changes affect the catalytic efficiency of pp-HAp/Bru, which is proven using a reaction that transforms CO2 gas into acetic acid and formic acid. Results show that the total reaction yield linearly decreases with increasing T-d. Based on such observations, a simple process is designed that allows the reconstitution of the structure and restores the activity of such green catalysts.

JTD Keywords: Co-2 fixation, Electrical depolarization, Green catalysts, Interface stability, Thermal depolarizatio

This paper is aimed to develop ultrananoporous polarized hydroxyapatite (HAp) catalyst and evaluate its per-formance in transforming CO2 into useable ethanol considering three different scenarios: 1) a batch reaction using a mixture of CO2 and CH4 as feeding gas; 2) a batch reaction using as reactant exhaust gases captured from the fumes of diesel vehicles; and 3) a continuous flow reaction using pure CO2 as feeding gas. Ultrananoporous HAp scaffolds were prepared using a four-step process: 1) as prepared HAp powder was mixed with 60% wt. of a commercial hydrogel at low-temperature; 2) the resulting paste was shaped at low temperature to reduce the adhesion between the metallic tools and the mixture, enhancing the homogeneity of the sample; 3) the shaped paste was calcined in air by applying 1000 oC during 2 h to eliminate the hydrogel; and 4) an external DC electric field of 3 kV/cm was imposed at 1000 oC during 1 h to the calcined scaffold. The resulting polarized scaffolds both ultrananoporosity and catalytic activation. Thus, the mass: volume ratio of the ultrananoporous catalyst was much lower than that of conventional HAp catalyst (718 vs 5093 g/L. Furthermore, the ethanol yield was much higher (up to a factor of x21.4) for the ultrananoporous catalyst than for the compact one, allowing us to conclude that ultrananoporous polarized HAp catalyst is a promising technology for transforming CO2 into valuable chemical products from highly polluted gases, especially those coming from road, sea and air transport.

JTD Keywords: A: ceramics, Air pollution, Automotives, Batch reactions, Calcination, Carbon, Carbon dioxide, Co2 fixation, Co2 reduction, Desig, Electric fields, Environmental process, Ethanol, Exhaust gases, Feeding gas, Fumes, Hydrogels, Hydroxyapatite, Lows-temperatures, Nano-catalyst, Nanocatalysts, Polarized catalys, Polarized catalyst, Scaffolds, Temperature, ]+ catalyst

Polarized hydroxyapatite (p-HAp) has been used as a catalyst for the synthesis of urea coupling N-2, CO2 and water under mild reaction conditions when compared to classical nitrogen fixation reactions, such as the Haber-Bosch process. The reaction of 3 bar of N-2 and 3 bar of CO2 under UV illumination at 120 degrees C (for 48 h) results in a urea yield of 1.5 +/- 0.1 mmol per gram of catalyst (g(c)) with a selectivity close to 80%, whereas the reaction is not successful without UV irradiation. However, the addition of small amounts of NO (314 ppm) produces 15.2 +/- 0.6 and 4.6 +/- 0.4 mmol g(c)(-1) with and without UV illumination, respectively, with the selectivity in both cases being close to 100%. As nitrogen fixation without UV irradiation using p-HAp as a catalyst is a challenge, studies with NO have been conducted varying the reaction conditions (time, pressure and temperature). The results suggest a mechanism based on the production of NH4+ through the oxidation of N-2.

JTD Keywords: Carbon dioxide, Carbon,dinitrogen,reduction,nitrogen,ammonia,dioxid, Catalyst selectivity, Condition, Haber-bosch process, Hydroxyapatite, Irradiation, Metabolism, Mild reaction conditions, Nitrogen fixation, Pressure and temperature, Reaction conditions, Time pressures, Time-temperature, Urea, Uv illuminations, Without uv irradiations, ]+ catalyst

JTD Keywords: copper, emissions, ethanol productions, greenhouse gases, solar energy, sustainable catalysts, Environmental pollution, Reduction

Polarized hydroxyapatite (p-HAp), a calcium phosphate catalyst obtained at high temperature under intense electric field, has been used for the synthesis of ammonium starting from N2 and liquid water at low pressure (<6 bar) and temperatures below 120 C. The success of the nitrogen fixation process has been demonstrated by isotope labelling experiments using 15N2. Considering the optimal reaction conditions for the production of ammonium, the yield is as high as 154.6 +/- 25.8 mu mol/g of catalyst. The proposed synthesis exhibits three important advantages for its utilization in green chemistry environmental processes related to the recycling of polluted air. These are: i) the catalysts converts CO2 into valuable chemical products in addition of transforming N2 in ammonium; ii) the final energy balance is very favorable since no external electrical field is necessary to promote nitrogen and carbon fixation reactions; and iii) products are easily transferred to water favoring their extraction and avoiding the saturation of the catalyst.

JTD Keywords: Adsorbed nitrogen, Air pollution, Amino-acids, Electrophotosynthesis, Environmental process, Facile synthesis, Fixation, Functionalization, Hydroxyapatite, Nitride, Nitrogen reduction, Polarized catalyst

The design of catalysts with controlled selectivity at will, also known as catalytic plasticity, is a very attractive approach for the recycling of carbon dioxide (CO2). In this work, we study how catalytically active hydroxyapatite (HAp) and brushite (Bru) interact synergistically, allowing the production of formic acid or acetic acid depending on the HAp/Bru ratio in the catalyst. Raman, wide angle X-ray scattering, X-ray photoelectron spectroscopy, scanning electron microscopy and electrochemical impedance spectroscopy studies, combined with an exhaustive revision of the crystalline structure of the catalyst at the atomic level, allowed to discern how the Bru phase can be generated and stabilized at high temperatures. Results clearly indicate that the presence of OH– groups to maintain the crystalline structural integrity in conjunction with Ca2+ ions less bonded to the lattice fixate carbon into C1, C2 and C3 molecules from CO2 and allow the evolution from formic to acetic acid and acetone. In this way, the plasticity of the HAp-Bru system is demonstrated, representing a promising green alternative to the conventional metal-based electrocatalysts used for CO2 fixation. Thus, the fact that no electric voltage is necessary for the CO2 reduction has a very favorable impact in the final energetic net balance of the carbon fixation reaction. © 2021

JTD Keywords:

ethanol production & nbsp, brushite, co2 reduction, conversion, electrocatalytic reduction, electrode, formate, heterogeneous catalysis & nbsp, hydrogen evolution, insights, monetite, polarized hydroxyapatite,

Smart designs of hydroxyapatite (HAp) materials with customized electrical properties are drawing increasing attention for their wide range of potential applications. Such enhanced electrical properties directly arise from the number and orientation of OH groups in the HAp lattice. Although different polarization treatments have been proposed to enhance the final conductivity by generating vacancies at high temperatures and imposing specific OH orientations through electric voltages, no direct measurement showing the evolution that OH groups undergo has been described yet. In this article, the first direct empirical observation that allows the characterization of both the generation of vacancies and the polarization of OH groups is reported. The mechanisms behind the electrical enhancement are elucidated allowing to distinguish between charge accumulation at the crystal grains, which is due to the formed vacancies, and charge accumulation in the boundaries of particles. In addition, a linear dependence between the number of vacancies and the superficial charge is observed. Therefore, it is demonstrated that the charge accumulation at the micrometric grain boundaries has a great impact on the catalytic properties of the thermally stimulated polarized HAp. These results will be used for further optimization of the catalyst properties. − − − −

JTD Keywords: electrocatalysts, hydroxyl orientation, thermally stimulated polarization, vacancies, Charge delocalization, Electrocatalysts, Hydroxyl orientation, Thermally stimulated polarization, Vacancies

The enhanced catalytic activity of permanently polarized hydroxyapatite, which is achieved using a thermally stimulated polarization process, largely depends on both the experimental conditions used to prepare crystalline hydroxyapatite from its calcium and phosphate precursors and the polarization process parameters. A mineral similar to brushite, which is an apatitic phase that can evolve to hydroxyapatite, is found at the surface of highly crystalline hydroxyapatite. It appears after chemical precipitation and hydrothermal treatment performed at 150 degrees C for 24 h followed by a sinterization at 1000 degrees C and a polarization treatment by applying a voltage of 500 Vat high temperature. Both the high crystallinity and the presence of brushite-like phase on the electrophotocatalyst affect the nitrogen and carbon fixation under mild reaction conditions (95 degrees C and 6 bar) and the synthesis of glycine and alanine from a simple gas mixture containing N-2, CO2, CH4 and H2O. Thus, the Gly/Ala ratio can be customized by controlling the presence of brushite on the surface of the catalyst, enabling to develop new strategies to regulate the production of amino acids by nitrogen and carbon fixation. (C) 2021 Elsevier Inc. All rights reserved.

JTD Keywords: Amino acids, Brushite, Carbon, Carbon dioxide fixation, Catalyst activity, Catalytic apatites, Chemical precipitation, Crystalline hydroxyapatite, Crystallinity, Decomposition, Enhanced catalytic activity, Experimental conditions, Heterogeneous catalysis, High crystallinity, Hydrothermal synthesis, Hydrothermal treatments, Hydroxyapatite, Lactic-acid, Mild reaction conditions, Molecular nitrogen fixation, Nitrogen, Nitrogen fixation, Phosphate, Polarization, Precipitation (chemical), Process parameters, Thermally stimulated polarization

The electrophotocatalytic synthesis of Glycine and Alanine from a simple gas mixture containing N2, CO2, CH4 and H2O under mild reaction conditions (95 °C and 6 bar) was recently developed using a catalyst formed by permanently polarized hydroxyapatite, which is achieved using a thermally stimulated polarization process, coated with two layers of aminotris(methylenephosphonic acid) (ATMP) separated by an intermediate layer of zirconyl chloride (ZC). This work reports the optimization of the ATMP- and ZC-coating content by examining the influence of their concentration of each component in each layer on the structural and electrochemical properties of the catalyst. After exhaustive analyses, such properties have been related with the efficiency of the catalysts prepared using different ATMP- and ZC-concentrations to yield Gly and Ala amino acids by fixing nitrogen from N2 and carbon from CO2 and CH4. Results show that, although the concentrations of ATMP and ZC in the first and the intermediate layers are important, the third layer plays a predominant role as is responsible of the apparition of supramolecular structures on the surface and the capacitive behavior of the coating

JTD Keywords: Carbon dioxide fixation, Electrocatalyst, Heterogeneous catalysis, Phosphonic acid, Photocatalyst, Polarized hydroxyapatite, Surface chemistry, Zirconyl chloride

Self-powered micromachines are promising tools for future environmental remediation technology. Waste-water treatment and water reuse is an essential part of environmental sustainability. Herein, we present reusable Fe/Pt multi-functional active microcleaners that are capable of degrading organic pollutants (malachite green and 4-nitrophenol) by generated hydroxyl radicals via a Fenton-like reaction. Various different properties of microcleaners, such as the effect of their size, short-term storage, long-term storage, reusability, continuous swimming capability, surface composition, and mechanical properties, are studied. It is found that these microcleaners can continuously swim for more than 24 hours and can be stored more than 5 weeks during multiple cleaning cycles. The produced microcleaners can also be reused, which reduces the cost of the process. During the reuse cycles the outer iron surface of the Fe/Pt microcleaners generates the in-situ, heterogeneous Fenton catalyst and releases a low concentration of iron into the treated water, while the mechanical properties also appear to be improved due to both its surface composition and structural changes. The microcleaners are characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), nanoindentation, and finite-element modeling (FEM).

JTD Keywords: Catalysts, Heterogeneous catalysis, Microcleaners, Micromotors, Nanorobots, Wastewater treatment