Publications

Additive manufacturing enhances the catalyst performance via hierarchical design. To address environmental and resource concerns, this work aims to fabricate directly recycled 3D-printed monoliths using Direct-Ink Writing (DIW) from 100 % recovered cobalt-zirconia powders. Virgin cobalt-zirconia monoliths were firstly fabricated by DIW of 3.0-7.0 wt% Co-enriched hydrogel-based ceramic inks, followed by calcination at 600 degrees C in a single thermal treatment. After testing the catalytic performance of monoliths in ethanol steam reforming, 3Dprinted cobalt-zirconia monoliths were fragmented and subjected to subsequent milling and sieving steps to recover composite cobalt-zirconia powders with the appropriate properties for reuse in DIW. The recovered powders, inks and monoliths were microstructurally, rheologically and catalytically characterized, and then compared to catalysts constituted by virgin materials. The rheology properties of inks for the recycled and virgin monoliths presented an appropriate printability. Furthermore, the catalytic performance of recycled monoliths was close to that exhibited by virgin catalysts. This study demonstrates the feasibility of directly recycling fully 3D-printed catalysts, potentially reducing the environmental impact with a circular production model to enhance sustainability in the catalyst industry.

JTD Keywords: Additive manufacturing, Catalyst ethanol steam reforming, Cobalt catalysts, Direct-ink writing, Efficient, Heterogeneous catalyst, Hydrogen production, Ionically conductive supports, Monoliths, Nanoparticles, Oxidation, Performance, Recycled ceramics, Regeneration, Solid oxide fuel, Zirconia

3D-printing has emerged as a leading technology for fabricating personalized scaffolds for bone regeneration. Among the 3D-printing technologies, vat photopolymerization (VP) stands out for its high precision and versatility. It enables the creation of complex, patient-specific scaffolds with advanced pore architectures that enhance mechanical stability and promote cell growth, key factors for effective bone regeneration. This review provides an overview of the advances made in vat photopolymerization printing of calcium phosphates, covering both the fabrication of full ceramic bodies and polymer-calcium phosphate composites. The review examines key aspects of the fabrication process, including slurry composition, architectural design, and printing accuracy, highlighting their impact on the mechanical and biological performance of 3D-printed scaffolds. The need to tailor porosity, pore size, and geometric design to achieve both mechanical integrity and biological functionality is emphasized by a review of data published in the recent literature. This review demonstrates that advanced geometries like Triply Periodic Minimal Surfaces and nature-inspired designs, achievable with exceptional precision by this technology, enhance mechanical and osteogenic performance. In summary, VP's versatility, driven by the diversity of material options, consolidation methods, and precision opens new horizons for scaffold-based bone regeneration.

JTD Keywords: 3d printing, Additive manufacturing, Bioceramic scaffolds, Bone regeneratio, Ceramic scaffolds, Composite scaffolds, Fabrication, Ha scaffolds, Hydroxyapatite, Hydroxyapatite scaffolds, Mechanical-properties, Regeneratio, Scaffold, Stereolithography, Titanium surfaces, Vat polymerization

Additive manufacturing technologies are revolutionizing the fabrication of ceramic catalysts through hierarchical design to enhance catalytic performance and simultaneously improving the efficiency of the manufacturing process by decreasing the initial investment and production steps. This work proposes a fabrication process of cobalt-zirconia monoliths based on Direct-Ink Writing of Co-enriched hydrogel-based ceramic inks, and the debinding and sintering at 600 degrees C in a single thermal treatment. The effect of Co precursor amount (3.0 -7.0 wt% Co) on the rheological properties of inks and the catalytic performance in ethanol steam reforming is investigated. The results reveal the successful incorporation of Co into rectilinear monoliths with 50% infill, obtaining strongly Co-rich surfaces. The remarkable catalytic performance of the 5.0 wt% Co monolith at 300-600 degrees C confirms the feasibility of this novel single-step approach, reaching an appropriate balance between catalytic activity and printability. This outcome may represent a push towards the fabrication of fully 3D-printed monolithic catalysts.

JTD Keywords: Additive manufacturing, Catalyst ethanol steam reforming, Cleanup, Co, Combustion, Direct-ink writing, Hydrogen productio, Ionically conductive supports, Nanoparticles, Oxidation, Rama, Reactors, Sulfur, Zirconia

JTD Keywords: biocompatibility, blends, design, dopamine detection, electrocatalytic oxidation, electrodes, polymers, sensor, Additive manufacturing, Surface

The combination of microfluidics and photo-polymerization techniques such as stereolithography (SLA) has emerged as a new field which has a lot of potential to influence in such important areas as biological analysis, and chemical detection among others. However, the integration between them is still at an early stage of development. In this article, after analyzing the resolution of a custom SLA 3D printer with commercial resins, microfluidic devices were manufactured using three different approaches. First, printing a mold with the objective of creating a Polydimethylsiloxane (PDMS) replica with the microfluidic channels; secondly, open channels have been printed and then assembled with a flat cover of the same resin material. Finally, a closed microfluidic device has also been produced in a single process of printing. Important results for 3D printing with commercial resins have been achieved by only printing one layer on top of the channel. All microfluidic devices have been tested successfully for pressure-driven fluid flow.

JTD Keywords: 3d printing, additive manufacturing, microfluidics, photo-curable polymers, 3d printing, Additive manufacturing, Microfluidics, Photo-curable polymers, Stereolithography

Flexible electrochemical sensors based on electroactive materials have emerged as powerful analytical tools for biomedical applications requiring bioanalytes detection. Within this context, 3D printing is a remarkable technology for developing electrochemical devices, due to no design constraints, waste minimization, and batch manufacturing with high reproducibility. However, the fabrication of 3D printed electrodes is still limited by the in-house fabrication of conductive filaments, which requires the mixture of the electroactive material with melted of thermoplastic polymer (e.g., polylactic acid, PLA). Herein, a simple approach is presented for preparing electrochemical dopamine (DA) biosensors. Specifically, the surface of 3D-printed PLA specimens, which exhibit an elastic modulus and a tensile strength of 3.7 +/- 0.3 GPa and 47 +/- 1 MPa, respectively, is activated applying a 0.5 m NaOH solution for 30 min and, subsequently, poly(3,4-ethylenedioxythiophene) is polymerized in situ using aqueous solvent. The detection of DA with the produced sensors has been demonstrated by cyclic voltammetry, differential pulse voltammetry, and chronoamperometry. In summary, the obtained results reflect that low-cost electrochemical sensors, which are widely used in medicine and biotechnology, can be rapidly fabricated using the proposed approach that, although based on additive manufacturing, does not require the preparation of conductive filaments.

JTD Keywords: 3d printers, Additive manufacturing, Amines, Batch manufacturing, Biomedical applications, Chronoamperometry, Conducting polymer, Conducting polymers, Conductive filaments, Conservation, Cyclic voltammetry, Differential pulse voltammetry, Electroactive material, Electrochemical biosensor, Electrochemical devices, Electrochemical sensors, Electrodes, Electron emission, Flexible electrode, High reproducibility, Medical applications, Neurophysiology, Poly-3 ,4-ethylenedioxythiophene, Polyesters, Polylactic aci, Sodium hydroxide, Tensile strength, Thermoplastic polymer